Thermodynamic assessment of a lab-scale experimental copper-chlorine cycle for sustainable hydrogen production

An integrated lab-scale copper-chlorine (Cu-Cl) thermochemical cycle for hydrogen production at the University of Ontario Institute of Technology (UOIT) is presented and analyzed in this paper. In a practical operation of the Cu-Cl cycle, besides the main steps of hydrolysis, thermolysis, electrolysis and drying, the oxidized anolyte (consumed anolyte at the electrolyzer cell) needs to be recycled to be concentrated sufficiently for the electro-chemical process. Recycling of the oxidized anolyte through the separation processes is achieved by distillation of anolyte, drying unit, separation cell, pressure swing distillation and CuCl2 concentrator. This study examines the thermodynamic performance of all unit operations in the lab-scale Cu-Cl cycle. A process simulation model with Aspen Plus is used to assess the system by energy and exergy analyses. For the specific system design characteristics, the cycle is capable of producing 100 L/h of hydrogen. From the simulation results, the overall energy and exergy efficiencies of the lab-scale Cu-Cl cycle are determined to be 11.6% and 34.9%, respectively. Furthermore, after the thermolysis and hydrolysis reactors, the quench cell and CuCl2 concentrator have the highest exergy losses with thermal energy transferred through CuCl solidification and water vaporization phase-change processes at relatively high temperature. Additional results of the processes are presented and discussed.